Will's Rod Blaster XXL-9000

How to secure your rod in an ultra-cheap tube for less

These days you can burn upwards of $200 on a space-age rod tube, or you can just toss your stick in a sack and hope for the best. I’ve been on the road and in the air quite a bit this summer. The people, places, and species vary but my one traveling companion that remains the same and that does not falter—my invincible rod tube.

tube9

Over the course of those trips I’ve heard many comments from anglers and civilians alike:

“Dude, that looks like the biggest dirtbag rod tube I’ve ever seen.”

“What is that thing?”

“Is that some kind of rocket launcher?” (five year old kid on a Southwest flight, who looked real skeptical when I answered “no”)

“Nice... where you going fishing?” (TSA agent)

“Hey man, do you want another sticker for that thing?” (Master Brewer)

“That rod tube is sweet, how’d you make it?”

tube2

tube6

tube5

tube7

tube8

Here is the skinny. Six years ago I was headed for Belize. I had grand fishing aspirations. I also had a stack of rods I wanted to bring but no way to transport them—and there was no way I was going to check them in my luggage. Without a blueprint and with only a vague idea of what I wanted, I made my way down to my local True Value Hardware store. The test tube I built was not pretty, but it worked. It can hold a 6-, 8-, 9-, and 11-weight rod (9’, 4-piece) snugly. It also fits an an overhead bin without any airline attendant altercations.  

Total cost in 2012 dollars: $33.37

Required materials:

One 4” PVC/ABS tube cut to 30” in length

One 4” PVC/ABS hard cap (once this end goes on, it doesn’t really ever come off again)

One 4” PVC soft/Qwik cap (rod ingress/egress point)

Two 1/4”X3/4” X 1-/12” U bolts (8X nuts - 4 per U bolt)

One 3’ piece of rope/cord/nylon webbing

One power drill and a 1/4” drill bit

Step 1 - Clean tube as best you can

Step 2- Drill out the holes for the U bolts - make sure to allow for enough room so the caps can be fully attached - 4” from end of each side of tube (four holes total)

Step 3 - Tighten in the U bolts - 4 nuts each bolt.  It doesn’t hurt to add some type of adhesive like liquid nails or epoxy at this point (not necessary but you don’t want these coming out - your call)

Step 4 - Loop rope through one end of the U bolt.  Tie Knot.

Step 5 - Loop second end of rope through U bolt. Tie knot.

Step 6 - Affix hard cap to one end of tube.

Step 7 - Add in four piece rods

Step 8 - Affix soft cap

Step 9 - Apply for passport, purchase plane tickets, maybe apply a sticker or two

Step 10 - Get after it

Discussion  

+4 # truteya 2012-08-23 18:41
Now that's good content!
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0 # Nooksack Mac 2012-10-04 15:02
I've made carrying handles for tubes from 3/4" or 1" nylon webbing. Sew each end into a snug-fitting loop with heavy thread. For permanent attachment, epoxy the loops to the tube. For airline travel, keep the straps removeable. The raised end caps will hold the loops on the tube.
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0 # sobf 2012-08-24 16:58
Might go for Loctite on the threads of the u-bolt or a nylon lock nut. Other than that veddy nice.
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+1 # loghouseJD 2012-08-29 22:26
I skipped the ubolts and carry it like a night stick when it's not in the overhead. I used 2" PVC for just a couple rods. On my first I tried to get fancy and sewed a canvas cover and used a screw on sewer drain plug with a square top. Definitely over kill in effort. I like the sticker idea. Send me some. The white PVC actually got through Peruvian TSA, something Fred Miller can't claim for his dorado fly box.
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-21 # tx. 2012-08-29 22:40
Groundbreaking!
Nobody's ever made a rod tube from PVC.
The "U" bolts are stupid.
Drill one hole, slip the rope through, tie a knot on the inside, save ten bucks.
No chance of the bolt end or the nut breaking a rod...
...Freelance writer, I'm looking forward to more of your stuff.

Where does Tom find these idiots?
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+15 # slavetotheflyrod 2012-08-31 16:22
Quoting tx.:
Groundbreaking!
Nobody's ever made a rod tube from PVC.
The "U" bolts are stupid.
Drill one hole, slip the rope through, tie a knot on the inside, save ten bucks.
No chance of the bolt end or the nut breaking a rod...
...Freelance writer, I'm looking forward to more of your stuff.

Where does Tom find these idiots?


Texas.

That is where idiots come from, right Scott?

Keep on douchin' big guy.
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-1 # the volfish 2012-09-12 18:15
As always, nice work Will.
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-1 # Stillwater 2012-09-21 16:27
here is the same thing, only easier and less expensive. 14.95 for the end caps & 16.95 for the straps. you supply the 3inch PVC. http://www.swensonoutdoors.com/cgi-bin/shopper.cgi?search=action&category=A001&keywords=all
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0 # bigjhoov 2012-09-28 11:04
Another option for a handle is to bolt on a kayak carry handle.
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-1 # tx. 2012-10-10 01:41
Quoting slavetotheflyrod:
Quoting tx.:
Groundbreaking!
Nobody's ever made a rod tube from PVC.
The "U" bolts are stupid.
Drill one hole, slip the rope through, tie a knot on the inside, save ten bucks.
No chance of the bolt end or the nut breaking a rod...
...Freelance writer, I'm looking forward to more of your stuff.

Where does Tom find these idiots?


Texas.

That is where idiots come from, right Scott?

Keep on douchin' big guy.



Sorry I was a little harsh on your buddy but I was expecting more...
Like the stuff you do, it's awesome.

I'm sorry, but I don't think this article was worth opening...
Also, I would have edited my comment it if i could, I've never met the dude, calling him an idiot was in poor taste...I apologize for that.
Design could have been thought out a little better.
Again, sorry for ruffling feathers.
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